Impact extrusion/Lithium-ion cell hardware

Lithium-ion cell hardware

Seamless aluminium cases for lithium-ion cells.

Backward impact-extruded aluminium cell cases developed to customer drawings, combining a seamless wall, integral closed base and controlled critical dimensions for cell-development and qualification programmes.

Submit component drawing
Seamless cylindrical aluminium lithium-ion cell cases manufactured by impact extrusion
Representative product family · final specification subject to drawing review
Primary processCold backward impact extrusion
Forming press1,000-ton PLC hydraulic
Body constructionSeamless wall + integral base
Critical dimensionsUp to ±0.05 mm*

Manufacturing route

Controlled from drawing
to dimensional release.

  1. 01Drawing, alloy and manufacturability review
  2. 02Slug preparation, surface control and lubrication
  3. 03Controlled tooling setup and backward extrusion
  4. 04Specified trimming, sizing or secondary operations
  5. 05Automated washing and dimensional verification

Engineering inputs

What we confirm
before development.

  • Material grade and condition
  • Outside and inside diameters
  • Wall and integral bottom requirements
  • Overall length and opening interface
  • Critical dimensions and inspection method
  • Prototype and expected production quantity

Application scope

Built for defined
functional requirements.

  • Lithium-ion cell development hardware
  • Rechargeable cell cases
  • Prototype and qualification programmes
  • Customer-specific cylindrical cell formats
ENGINEERING QUALIFICATION±0.05 mm*

Capability statement

Critical dimensions are
confirmed individually.

Selected critical dimensions can be considered for ±0.05 mm capability where geometry, alloy condition, tooling access, secondary operations and inspection method support the requirement.

*Not a universal tolerance for every feature. Final capability is confirmed through drawing review, development trials and the agreed inspection plan.

Drawing-led development

Have a component
to manufacture?

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